With the rapid development of biotechnology, mRNA vaccines produced by in vitro RNA
synthesis technology have had a huge impact on the outbreak of COVID-19 in 2020. Many
companies, such as Moderna(US), CureVac(Germany), and BioNTech, have already
developed therapeutic mRNA vaccines and drugs for other diseases such as tumours,
infectious diseases, and chronic diseases.
Figure 1. Schematic diagram of mRNA vaccine and its antigen expression mechanism [1]
The mRNA vaccine development process includes pathogen identification, sequencing,
mRNA synthesis and modification in vitro, and purification and so forth. The development
and production of mRNA vaccines require a variety of raw materials to ensure the successof vaccines. As an innovative leader in the domestic molecular enzyme industry, Yeasen
Biotechnology has successfully developed various technologies through advanced
molecular enzyme two-way technology platforms and large-scale protein fermentation and
purification technology platforms. Products of similar molecular enzyme-related raw
materials. Yeasen Biotechnology provides GMP grade raw materials required for mRNA
vaccine research and is recognized by a large scale of customers.
Difficulties in preparing mRNA vaccines
The production of mRNA vaccines is mainly through in vitro synthesis (IVT). The process is
mainly based on DNA as a template plus corresponding substrates and buffers through in
vitro transcription. Because the stability of RNA is weak, the stability of mRNA after
synthesis is a problem that must be paid attention to. The market we face is that enzyme
raw materials are mainly imported, which means the international supply chain can be cut
at any time. At the same time, patent barriers also restrict the development of the industry
in terms of capping analogues. In addition, the quality of various domestic raw material
manufacturers is unstable. The lack of universal industry standards has also become an
obstacle to the development of domestic upstream and downstream enterprises.
Figure 2. Difficulties in mRNA preparationRaw Material for mRNA Production
After ingenious research and development, Yeasen Biotechnology provides a complete set
of raw materials around the mRNA production process, covering various enzymes and
substrates. Gradually reduce import dependence. The products are strictly controlled by
GMP standard, which fully meets the requirements for mRNA vaccine production.
Figure 3. The raw materials for the production of mRNA
Our products have corresponding product solutions in each step from in vitro transcription
of mRNA preparation to mRNA modification and purification to meet the different needs of
customers.
Figure 4. Yeasen provides raw materials for in vitro synthesis of GMP-grade mRNA
mRNA in Vi t ro Tr ans c r ipt ion
mRNA Modification
mRNA Purification
IVT
Professional solutions from template, transcription to modification and purificationThe cost-effective Hifair® T7 High Yield RNA Synthesis Kit developed by Yeasen contains a
complete set of reagents required for RNA synthesis and a detailed tutorial.
Product Features
High yield: 100-200 µg can be produced within 2 hours, and a single amplification reaction
can produce mg-level RNA
Multiple scenarios: suitable for long and short RNA transcription
High flexibility: get unlabeled, labelled and capped RNA
Short fragment: 2-4 h can be effectively transcribed
Long fragment: 1-2 h can be effectively transcribed
Figure 5. Transcription yields of different target fragments
mRNA modification
Yeasen provides low-residue and high-efficiency Vaccinia Capping Enzyme by adding a cap
structure to the 5'end to enhance the stability of mRNA.
Product Features
High standard: GMP grade production
No residue: no nuclease, low endotoxin content
High purity: purity >95% (SDS-PAGE)
High specific activity: ~160000 U/mg (BCA)
Capping efficiency
Measure the capping efficiency of the enzyme by mass spectrometry and compare it withthe reference. It can be found that the capping efficiency of Yeasen products is relatively
high. Cap1 capping can reach 100%, and the purity of the obtained product is also high.
Figure 6. Enzymatic capping efficiency: control group (left) and experimental group
Cap1 (right)
Yeasen Biotechnology GMP Grade mRNA in Vitro Synthesis
Raw Material Production Capacity
In terms of solving the shortage of raw materials, Yeasen has sufficient production
capacity and has built an ultra-clean factory of molecular enzyme (UCF.ME) covering an
area of 3000 square meters and a fermentation scale of 800 L per patch in Wuhan. Yeasen
is the first Molecular enzyme manufacturer which has obtained ISO 13485: 2016 quality
system certification in China.Figure 7. Yeasen mRNA raw material production capacity
Figure 8. Yeasen molecular enzyme products obtained ISO 13485: 2016 quality system
certificationFigure 9. A picture of Yeasen Ultra Clean Factory of Molecular Enzyme (UCF.ME)
production base
Establishing a complete quality management system to provide better quality products has
always been our direction, in addition to the current industrial-grade AKTA purification and
physical and chemical analysis equipment, 100L scale of high-density fermentation units,
clean workshops, and automated production lines of the ultra-clean factory of molecule
enzyme (UCF.ME),.To expand production that can meet a wider demand from customers,
we have put forward more stringent requirements and deployed a 4,500 square meter
mRNA Tools production base, which is specifically designed for the production of mRNA
vaccine raw materials.
·Higher quality management system:
Designed and constructed in accordance with the pharmaceutical production plant, fully
complying with pharmaceutical GMP standards
·The production capacity is improved:1500ully automatic fermentation system X 2;
·More abundant production lines:
GMP grade chemical synthesis workshop, producing NTP, SAM, capped analogues
mRNA Production Relative Products
Procedure
Product Name
NO
Size
IVT
Hifair® T7 High Yield RNA Synthesis Kit
10623ES50/60
50/100 T
UCF.ME® T7 RNA Polymerase GMP-grade(
50 U/μL) 10624ES86/90/96/97
2.5/5/25/50 KU
UCF.ME® T7 RNA Polymerase GMP-grade(1 KU/μL) 10613ES92/97/98/99
10/50/500/5000
KU
UCF.ME® Deoxyribonuclease I (DNase I) GMP-grade
10611ES76/84/92
0.5/2/10 KU
UCF.ME® Pyrophosphatase, Inorganic GMP-grade
10620ES10/60/80
10/100/1000 U
UCF.ME® Murine RNase inhibitor GMP-grade
10621ES10/20/60
10/20/100 KU
NTP Set Solution (ATP, CTP, UTP, GTP, 100 mM
each)
10133ES03
1 Set (4 vial)
mRNA
modification
UCF.ME® mRNA Vaccinia Capping Enzyme
GMP-grade
10614ES84/92/94/96
2/10/20/100 KU
UCF·ME® mRNA Cap 2´-O-Methyltransferase
GMP-grade
10612ES84/92/97/98
2/10/50/250 KU
S-adenosylmethionine (SAM)(
32mM)
10619ES02/25/76
0.5/25/500 mL
GTP (100 mM)
10132ES03
1 mL
mRNA
purification
Hieff NGS® RNA Cleaner
12602ES03/08/56/75
1/5/60/450 mL
【1】Verbeke R, Lentacker I, Smedt S, & Dewitte H (2019) Three decades of messenger
RNA vaccine development. Nano Today:100766.